
Combination
valves or proportioning valves?
A proportioning valve must be used with cars that use front
disc and rear drum brakes. The proportioning valve is installed
in the rear brake line and reduces hydraulic pressure to the
rear wheels to help reduce rear wheel lock up under severe braking.
The rear wheels will lock up first because under heavy braking
most of the vehicles weight is transferred to the front.
A combination valve works the same as a proportioning valve
but combines it with a low brake pressure warning light and metering
valve. A combination valve also acts as a junction block for
the two master cylinder lines and the lines to each wheel. A
special valve is used for disc/disc systems.
What does a metering
valve do?
Also called a "hold-off valve", it is used on
some vehicles to balance front disc and rear drum brakes. It
slows the application of the front discs to allow for the slower
reaction of the rear shoes so that the front pads and rear shoes
contact the rotors and drums at approximately the same time.
What is pedal ratio?
Pedal ratio is determined by dividing the
distance between the pedal pad and pivot point and the pivot
point and master cylinder push rod pivot. Typical pedal ratio
for manual brakes is 6 or 7 to 1 and 4 or 5 to 1 for power brakes.
When do I need
a residual pressure valve?
Residual pressure valves are used when the
master cylinder is lower than the calipers/wheel cylinders such
as in an under the floor installation on a really low street
rod. This situation is made worse if the car is parked on a hill.
The valve keeps the fluid from draining back into the master
cylinder. 2 psi valves are used on disc brakes only. 10 psi valves
are used with drum brakes to maintain a slight pressure on the
wheel cylinders. This keeps the piston seals in contact with
the cylinder bore when the brakes are off and keeps air from
entering the system maintaining a firm pedal.
Why different
size boosters?
Master Power Brakes offers a 7", 9"
and OEM size boosters for some applications. In general, use
the largest size booster that will fit. In some cases, such as
a street rod with the master cylinder under the floor, you may
have to use the 7" booster which is designed for use on
a lightweight car. It is specially valved to not "overboost" or be too touchy on a light car. If you have a heavier
car or a big cam radical engine, use the bigger 9" booster
It has a larger capacity to store more vacuum and a larger diaphragm.
We also have a dual diaphragm "maxi booster' designed for
big blocks and four wheel discs.
What is booster
valving and sensitivity?
A booster works by applying engine manifold
vacuum to a diaphragm in a sealed housing. When the brakes are
off, vacuum is supplied to both sides of the diaphragm equalizing
it. When you step on the brakes, the pedal push rod activates
a valve that lets atmospheric pressure into the rear chamber
of the booster. The positive atmospheric pressure acts against
the diaphragm and the return spring applying pressure to the
master cylinder. The vacuum "pulling" against the diaphragm
helps apply the brakes. The calibration of the valve and return
spring prevent the pedal from being too "touchy" making
it difficult to apply the brakes smoothly.
Is a special master
cylinder required for four wheel discs?
Yes, because the rear calipers have a larger
capacity than wheel cylinders, the master cylinder must compensate
by having a longer stroke. And ours feature special anodized
hard coating pistons and use only American made castings, rubber
and pistons.
What are the most
common mistakes made when modifying brake systems?
1. Using the wrong pedal ratio.
2. Incorrect push rod adjustment. There should
be about .015" clearance between the booster push rod and
the master cylinder piston.
3. Caliper and master cylinder sizing.
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